DCM Melanger 20

A Large-Capacity, Low-Impact Refiner for Bean-to-Bar and Nut-to-Spread Makers

Our DCM Melanger 20 is a US-made, custom-built, all-Stainless Steel, tilting refiner that is plug and play ready. It has a maximum capacity of 22 lbs/10 kgs per batch. This  professional, tabletop model is a low-impact refiner for making fine chocolate, nut and seed butters from scratch. Low-impact refining allows for maximum retention of nutritional value while at the same time preserves the shelf-life of the product.

The DCM Melanger 20 features high-quality, all-natural granite stones that refine particle size down to less than 20 microns. This space-efficient machine creates great shear, enabling a faster working time. In addition, the processing efficiency allows for maximum retention of the beans’ inherent qualities therefore honoring their true potential to express organoleptic (fine flavor) profiles.

The DCM Melanger 20’s, unique design allows the machine to be easily disassembled for cleaning and maintenance. A universal base allows makers to easily swap out one size bowl for another depending upon production / quantity demands. Optional smaller sized bowls can be purchased to run different batch sizes. Spare bowls can also be purchased to reduce cross-contamination from different ingredients: nuts, milk powders, sweeteners, different bean origins, etc. This flexibility results in less down time and higher production capacity.

The DCM Melanger 20’s high-efficiency, continuous duty motor is engineered specifically to run 24/7 days year-round without the risk of overheating. No external cooling fans are needed. Machine can be safely operated for long refining times at varying speeds due to a unique motor design. The variable frequency drive system saves electricity and runs the machine efficiently. This system meets or exceeds the latest international energy efficiency standards.

A fine-tension controller adjusts stone pressure during the refining/conching stage allowing makers greater control over the finished product.

Machine and components are light enough to be handled by a single person.  Door-to-door shipping worldwide.

 

 

  

 

Highlights

  • Custom-made in the USA.
  • Highest-quality, USA-made components and food-grade sealants are used in all DCM Melangers.
  • Only all-natural, high-quality granite stones are used in all DCM Melangers.
  • Direct Drive from the fully sealed gearbox, with no belts or chains to maintain, designed for continuous use without requiring maintenance.
  • Drum tilting mechanism to easily unload product. Machine can be handled by a single operator.
  • This DCM Melanger model is available in a 100-120V / 200-230V model, working on Single-Phase. Power customizations are possible, contact us with your request to evaluate feasibility.
  • Variable bowl speed from 0 to 120 rpm.
  • All-Stainless Steel extra heavy duty frame for reliability and hygiene.
  • Refiner features leveling legs for convenience, machine can be leveled on an uneven surface.
  • Metal mating surfaces are rubber mounted to reduce vibration and improve performance.
  • Easy-to-access Emergency Stop Button.
  • Motor overload protection shuts down entire machine should it ever draw too much current at any time, preventing it from overheating.
  • Fine tension controller to adjust stone pressure during the refining process provides artisans with complete control over the process.
  • The machine is easy to service with a few tools and with basic knowledge.
  • Spare parts are stocked and delivered quickly to avoid extended downtime.
  • No freight shipping required. Machine ships in two standard boxes via regular carrier mail allowing for easy worldwide shipping.
  • Easy to transport due to manageable size and weight. Can be checked in as overweight luggage on flights.
  • 1 year limited manufacturer’s warranty.

 

Technical Specifications and Dimensions

  • UL, CE and CSA approved motor, controls and components. 
  • Motor: ¼ HP.
  • Amps: 3
  • Capacity: 22 lbs/10 kgs of Chocolate per batch.
  • Approximate overall weight: 130 lbs/59kg
  • Approximate Machine Size: 20x17.5x24 inch / 50x44x60 cm
  • Approximate Shipping Size
  • Box #1: 14x14x14 inch / 36x36x36 cm
  • Box #2: 20x20x16 inch / 51x51x41 cm

 

Kindly note that these machines are custom made.
To order this item or to obtain further information, please click the Contact us link and completely fill out the form.
NOTE: Due to continuous product improvement, design changes are made from time to time. Some changes and modifications may not be covered in this page.