DCM Melanger 100

A Large-Capacity, Low-Impact Refiner for Bean-to-Bar and Nut-to-Spread Makers

Our DCM Melanger 100 is a US-made, custom-built, all-Stainless Steel, tilting refiner that is plug and play ready. It has a maximum capacity of 100 lbs/45 kgs per batch.

This  professional, space-efficient model is a low-impact refiner for making fine chocolate, nut and seed butters from scratch. Low-impact refining allows for maximum retention of nutritional value while at the same time preserves the shelf-life of the product.

The DCM Melanger 100 features high-quality, all-natural granite stones that refine particle size down to less than 20 microns. This machine creates great shear, enabling a faster working time. In addition, the processing efficiency allows for maximum retention of the beans’ inherent qualities therefore honoring their true potential to express organoleptic (fine flavor) profiles.

The DCM Melanger 100’s high-efficiency, continuous duty motor is engineered specifically to run 24/7 days year-round without the risk of overheating. No external cooling fans are needed. Machine can be safely operated for long refining times at varying speeds due to a unique motor design. The variable frequency drive system saves electricity and runs the machine efficiently. This system meets or exceeds the latest international energy efficiency standards.

A fine-tension controller adjusts stone pressure during the refining/conching stage allowing makers greater control over the finished product.

Machine can be operated by single person.  Door-to-door shipping worldwide.

Optional upgrades are available for this model.

 





Highlights

  • Custom-made in the USA.
  • Highest-quality, USA-made components and food-grade sealants are used in all DCM Melangers.
  • Only all-natural, high-quality granite stones are used in all DCM Melangers.
  • Direct Drive from the fully sealed gearbox, with no belts or chains to maintain, designed for continuous use without requiring maintenance.
  • Drum tilting mechanism to easily unload product. Machine can be handled by a single operator.
  • This DCM Melanger model is available in a 100-120V / 200-230V (Standard) / 400-440V model, working on Single-Phase or Three-Phase. Power customizations are possible, contact us with your request to evaluate feasibility.
  • Variable bowl speed from 0 to 120 rpm.
  • All-Stainless Steel extra heavy duty frame for reliability and hygiene.
  • Refiner features leveling caster wheels for convenience, machine can be leveled on an uneven floor.
  • Metal mating surfaces are rubber mounted to reduce vibration and improve performance.
  • Easy-to-access Emergency Stop Button.
  • Motor overload protection shuts down entire machine should it ever draw too much current at any time, preventing it from overheating.
  • Fine tension controller to adjust stone pressure during the refining process provides artisans with complete control over the process.
  • The machine is easy to service with a few tools and with basic knowledge.
  • Spare parts are stocked and delivered quickly to avoid extended downtime.
  • Motor is made in the USA
  • 1 year limited manufacturer’s warranty.

 

Optional Upgrades*

  • Double Stainless Steel deflector blades : This upgrade allows makers to choose all-stainless steel deflector blades  providing years of performance. 
  • Pressure Gauge Dial: A handy monitoring system that allows makers to measure stone pressure during production. Aids in the manual tension application.
  • Pneumatic Pressure System: This device helps to ensure that uniform force is applied between the roller stones and the bottom bed stone during production. As a result,  production is more efficient and more consistent from batch to batch.
  • Rapid Refiner: This upgrade helps makers control the temperature and aeration of the chocolate during the entire process thus reducing refining and conching time by as much as 30%. Helps to release the naturally present fats in the cocoa beans and nuts.

 

Technical Specifications and Dimensions

  • UL, CE, and CSA approved motor, controls, and components. 
  • Motor: 2 HP.
  • Phase: 1 or 3
  • A/C Line Input Amps: 15 amps (1 phase) or 10 amps (3 phase)
  • Maximum Continuous load current 3 (RMS amps per Phase):  6.7 amps
  • Capacity: 70 lbs/ 32 kgs of Chocolate per batch.
  • Approximate overall weight: 400 lbs/180kg
  • Approximate Machine Size: 28x32x50 inch / 72x82x127 cm
  • Single-phase machine plug: L6-20 NEMA plug, Three-phase machine plug: L14-20 NEMA plug

 

Kindly note that these machines are custom made. All optional upgrades must be ordered and assembled at time of purchase.
To order this item or to obtain further information, please click the Contact us link and completely fill out the form.
NOTE: Due to continuous product improvement, design changes are made from time to time. Some changes and modifications may not be covered in this page.